Introduction to the DC1090A CNC Milling Machine

The DC1090A is a medium-sized double-column CNC milling machine equipped with a BT40 spindle. It is specifically designed for product engraving and mold processing, catering to the needs of industries that require high-precision and efficient machining. This machine combines advanced technology and robust construction to offer a reliable solution for various manufacturing tasks.

Performance Comparison with Traditional Vertical Machining Centers

When it comes to performance, the DC1090A stands out compared to traditional vertical machining centers. Let's take a look at some key performance indicators:

Stability

The DC1090A is built with a solid double-column structure, which provides excellent stability during the machining process. Tests have shown that it can maintain a vibration level of less than 0.05 mm under high-speed operation, ensuring consistent and accurate machining. In contrast, traditional vertical machining centers may experience more significant vibrations, especially when dealing with heavy-duty machining tasks, which can affect the quality of the finished products.

Precision

Precision is crucial in product engraving and mold processing. The DC1090A features high-precision linear guides and ball screws, which enable it to achieve a positioning accuracy of ±0.005 mm and a repeat positioning accuracy of ±0.003 mm. This high level of precision allows for the creation of intricate designs and precise molds. Traditional vertical machining centers typically have a positioning accuracy of around ±0.01 mm, which may not meet the requirements of high-precision applications.

Spindle Capacity

The BT40 spindle on the DC1090A offers a maximum speed of 8000 RPM and a torque of up to 100 Nm. This spindle capacity allows for efficient machining of a wide range of materials, including aluminum, copper, and steel. Traditional vertical machining centers may have limited spindle speed and torque, which can result in longer machining times and reduced productivity.

Real - World Customer Cases

To illustrate the performance of the DC1090A in real-world scenarios, let's look at some customer cases.

A mold manufacturing company in Europe was struggling with the production of complex plastic molds using a traditional vertical machining center. The machining process was slow, and the precision of the molds did not meet the high standards of their clients. After switching to the DC1090A, they noticed a significant improvement. The machine was able to complete the machining of the molds in 30% less time, and the precision of the molds increased by 20%. This not only improved their production efficiency but also enhanced their reputation in the market.

Another customer, a jewelry engraving business in Asia, needed a machine that could create detailed and precise engravings on precious metals. The DC1090A met their expectations perfectly. With its high-precision spindle and advanced control system, it was able to produce intricate designs with a level of detail that was previously unattainable. This allowed the business to expand its product range and attract more high - end customers.

Valuable Information on Usage and Maintenance

To ensure the long - term performance of the DC1090A, proper usage and maintenance are essential. Here are some tips:

• Before starting the machine, make sure to perform a pre - operation inspection, including checking the lubrication system, coolant level, and tooling.
• Regularly clean the machine to prevent the accumulation of chips and dust, which can affect the accuracy and performance of the machine.
• Follow the manufacturer's recommendations for tool replacement and calibration to maintain the precision of the machining.

Interactive Section

We encourage you to share your thoughts and questions about the DC1090A. Have you used a similar CNC milling machine? What are your experiences? Do you have any specific requirements for your machining tasks? Leave your comments below, and our experts will be happy to answer your questions.